1. RPM Count & Reporting
Real-time RPM / shaft-speed measurement with mobile & web alerts and historical performance reports. Schedule maintenance using data-driven insights to increase throughput and reduce scrap.
Efficiency & Productivity Benefits
- Improve OEE by reducing unplanned stops
- Optimize speed settings for consistent quality
- Schedule maintenance only when needed — reduce downtime
- Data logs for process optimization and audits
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Industries & Use-cases
Textile: Monitor loom RPM to avoid fabric defects.
Packaging: Conveyor & sealing machine speed for throughput control.
Injection Molding: Screw speed control for part quality.
Pumps & Compressors: Detect bearing wear or cavitation early.
Automotive: Assembly line motor health & predictive maintenance.
Mining & Cement: Crusher & conveyor shaft monitoring to prevent failures.
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2. Machine Temperature Detection & Alert
A two-device system (external + internal) that transfers temperature data reliably and triggers an audible alert if temperature exceeds configurable thresholds — protecting equipment and improving operator response times.
Efficiency & Productivity Benefits
- Minimize unplanned downtime from overheating
- Protect critical assets — reduce repair & replacement costs
- Faster response with audible alerts — reduce production loss
- Integrates with dashboards for trend analysis
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Industries & Use-cases
Compressors: Prevent overheating & efficiency loss.
HVAC & Cold Storage: Maintain temperature windows for product safety.
Food Processing: Ensure safe operating temperatures in critical zones.
Chemical Plants: Monitor reactors and pumps for runaway temperatures.
Heavy Machinery: Bearings & motors temperature monitoring to avoid catastrophic failure.
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3. Printing Machine Impression Counter
Accurately count impressions and log plate/die life so replacements happen before print quality deteriorates. Reduce waste, rework and unexpected downtime.
Efficiency & Productivity Benefits
- Reduce spoilage and rework from worn plates/dies
- Plan plate/die procurement with accurate lifecycle data
- Increase uptime by scheduling replacements during planned stops
- Improve print quality consistency & customer satisfaction
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Industries & Use-cases
Commercial Printing: Trigger replacement to maintain print quality.
Label & Packaging Printers: Reduce defective labels and material waste.
Newspaper / Periodicals: Ensure continuous high-speed runs with fewer defects.
Textile Printing: Track screens and plates for consistent prints.
Flexible Packaging: Monitor die wear to avoid costly rework.
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Need a Custom Embedded Solution?
We design bespoke embedded & IoT systems — sensor networks, industrial controllers, gateway integrations, dashboards and mobile alerts.
Tell us your challenge and we'll propose a solution with a clear ROI estimate and a quote.
Discuss Requirement & Quote
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Pricing at a Glance
Each ready-to-deploy solution (RPM / Temperature Alert / Impression Counter): ₹25,000.
Custom solutions: tailored scope → discuss requirements for a quote.
Buy Now / Bulk Enquiry
Schedule Consultation
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